Welcome to the Predictive Service Institute! In partnership with Pioneer Engineering, we have developed the most comprehensive web-based seminar and training experience. Our reliability seminars and technical PdM training courses are taught live over the web in college style sessions. Each session includes instructor lead material with videos, live chat, and interactive demonstrations.
Learn both qualitative and quantitative methods by highly trained instructors with years of real field experience. Participate in our full array of seminars and courses, presented to you conveniently at your office or home. All sessions are recorded for your convenience for the times when a live session is not practical.
Get ahead today by improving your knowledge and training through Predictive Service Institute’s many seminars and training courses.
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Introduction to Applied Vibration Analysis – ISO Category I Learn how to establish a vibration condition monitoring program, as well as begin to understand the fundamentals of vibration signature analysis. Read More >
Introduction to Applied Vibration Analysis – ISO Category I
Learn how to establish a vibration condition monitoring program, as well as begin to understand the fundamentals of vibration signature analysis. This class is intended for maintenance technicians and engineers who want an introductory course in condition monitoring using vibration analysis.
Follows Category I Guidelines Established by ISO 18436-2, "Condition monitoring and diagnostics of machine – Requirements for training and certification of personnel – Part 2: Vibration condition monitoring and diagnostics"
Prerequisites Secondary Education Diploma is recommended.
ISO Certification Requires 32 hours of formal training or independent study, 6 months experience, and examination
Course Length 32 Hours
Certification Exam 50 questions, 2 hours time limit, closed book but a summary sheet of formulae is provided, passing score is 75% correct
Students who successfully complete this course will be able to:
understand vibration frequency and amplitude
understand vibration units of measure and signal detection
read basic FFT spectra in linear, log and decibel scales
recognize various vibration sensors, mounting methods and instrumentation
compare overall or single value vibration measurements against pre-established alert settings
understand the application of basic FFT signature analysis
become familiar with general machine theory and basic maintenance action for pumps, fans, compressors, gearboxes, machine tools, structures and piping, mills, rolls
March 15, 2010. 30 1.5 hour sessions, 2 times a week for 12 weeks.
$ 1320
Intermediate Applied Vibration Analysis - ISO Category II This class is intended for maintenance technicians and engineers who want an intermediate course in vibration analysis. Read More >
Intermediate Applied Vibration Analysis - ISO Category II
Students who successfully complete this course will be able to specify basic FFT parameters, establish initial alarm set points, and perform fundamental signature and phase analysis. This class is intended for maintenance technicians and engineers who want an intermediate course in vibration analysis.
Follows Category II Guidelines Established by ISO 18436-2, "Condition monitoring and diagnostics of machine – Requirements for training and certification of personnel – Part 2: Vibration condition monitoring and diagnostics"
Prerequisites High School Education Diploma is recommended.
ISO Certification Requires a total of 70 hours of formal training or independent study, 18 months experience, and examination
Course Length 40 Hours
Certification Exam 100 questions, 3 hours time limit, closed book but a summary sheet of formulae is provided, passing score is 75% correct
Students who successfully complete this course will be able to:
select the appropriate machinery vibration measurement technique
establish and implement general overall level alarms
set up instruments for the basic resolution of amplitude, frequency and time
perform basic vibration analysis of machinery and components, such as shafts, bearings, gears, fans, pumps and motors, using spectrum analysis
classify, interpret and evaluate the test results in accordance with applicable specifications and standards
understand basic single plane balancing concepts
be aware of some causes and effects of bad measurement data
perform basic bump tests to determine natural frequencies
recommend minor corrective actions
March 16, 2010. 30 1.5 hour sessions, 2 times a week for 15 weeks.
$ 1650
Advanced Applied Vibration Analysis - ISO Category III This class is intended for maintenance technicians and engineers who want an advanced course in vibration analysis. Read More >
Advanced Applied Vibration Analysis - ISO Category III
Students who successfully complete this course will be able to compute statistical alarms, interpret Lissajous Orbits, and apply advanced FFT techniques (i.e. Synchronous Time Averaging, Order Tracking and Demodulation) and time domain analysis on a variety of machine assemblies. This class is intended for maintenance technicians and engineers who want an advanced course in vibration analysis.
Follows Category III Guidelines Established by ISO 18436-2, "Condition monitoring and diagnostics of machine – Requirements for training and certification of personnel – Part 2: Vibration condition monitoring and diagnostics"
Prerequisites Two years or more training in mechanical technology or mechanical engineering at an accredited college, university or technical school is strongly recommended. Candidates should be able to manipulate simple algebraic equations, use a basic scientific calculator, and be familiar with the operation of personal computers.
ISO Certification Requires a total of 110 hours of formal training or independent study, Category II Certification, 36 months experience, and examination
Course Length 40 Hours
Certification Exam 100 questions, 4 hours time limit, closed book but a summary sheet of formulae is provided, passing score is 75% correct
Students who successfully complete this course will be able to:
select the appropriate machinery vibration measurement technique
specify the appropriate vibration instrumentation hardware and software for both portable and permanently installed systems
establish vibration monitoring programs, including the determination of machines for periodic and continuous monitoring, frequency of testing, route plans
perform single plane field balancing
measure and perform diagnosis of single-channel frequency spectra, as well as time domain plots such as waveforms and orbits, under both steady-state and unsteady operating conditions, with or without a phase trigger
use acceleration enveloping (demodulation)
establish and implement the use of statistical overall level alarms, spectral band alarms, and narrowband spectral alarms
establish programs for the specification of vibration levels and acceptance criteria for new machinery
measure and analyze basic operating deflection shapes
report to management regarding program objectives, budgets, cost justification and personnel development
understand and be able to direct the use of alternative condition monitoring techniques
prepare reports for appropriate personnel on machine condition, recommend corrective action and report on the effectiveness of repairs
recommend field corrective actions such as balancing, alignment and parts replacement
provide instructions and technical direction to vibration trainees
August 16, 2010
$ 1650
Reliability Centered Maintenance (RCM) Learn how to optimize your maintenance strategies by using the techniques presented in John Moubray's text, Reliability Centered Maintenance - RCM II. Read More >
Reliability Centered Maintenance (RCM)
Learn how to optimize your maintenance strategies by using the techniques presented in John Moubray's text, Reliability Centered Maintenance - RCM II. The course starts with a discussion on Functions and Functional Failures, then moves on to Failure Modes, Effects, and Consequences. It then covers task selection and finishes with tips for implementation and facilitation.
Recommend purchasing John Moubray's text, Reliability Centered Maintenance - RCM II, 2nd Edition.
Prerequisites Recommend Min 5 Years Plant Experience
Course Length 40 Hours
Certification Exam 100 Questions, 3 hours time limit, open book
Students who successfully complete this course will be able to:
Define Functions and Functional Failures
Understand Failure Modes, and their effects and consequences
Learn task selection
Gain implementation and facilitation knowledge
August 17, 2010
$ 1650
Short
Time Waveform Vibration Analysis Expand your vibration analysis "toolbox" by adding time domain analysis to it. Find problems that just cannot be seen with any other signal processing method. Read More >
Time Waveform Vibration Analysis
Course starts with discussing the applications, limitations, and theoretical foundations of time domain analysis. Then specific hardware and software settings are reviewed. Finally the course finishes with analysis techniques for general faults (e.g. misalignment, unbalance, looseness, etc...) as well as machine component faults (e.g. bearing defects, gear failures, electrical faults, etc...)
Prerequisites Recommend Intermediate Applied Vibration Analysis or Equivalent ISO Cat II
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
Students who successfully complete this course will be able to:
Specify collection specifications for signal processing
Learn the applications and capabilities of waveform analysis
Understand its limitations
Apply the analysis techniques to several case studies
May 25, 2010
$ 330
Proactive Maintenance Management Get ahead of your maintenance by learning to be more proactive in your approach. Proactive techniques can be applied to all aspects of maintenance amangement. Read More >
Proactive Maintenance Management
This short course starts with the evolution of maintenance and condition monitoring fundamentals. It then moves to program economics followed by discussions on Pareto, RCM, and RCFA. It finishes by covering work control, change of design control, and spare parts optimization.
Prerequisites Recommend Min 5 Years Plant Experience
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
Students who successfully complete this course will be able to:
Understand the current maintenance practices available, including a thorough understanding of the condition monitoring technologies
Estimate the costs associated with implementing such programs, as well as expected savings
Understand how spare parts selection, work control, and design change control can improve plant reliability
Understand the basics of RCM and RCFA, and how to apply them in the plant
Have a familiarity with the fundamentals, including terminology, of vibration signature analysis
May 25, 2010
$ 330
PdM Technologies The course starts an introduction to predictive maintenance using condition monitoring. It then covers the applications, limitations, and resources required for several common technologies. Read More >
PdM Technologies
Introduces various technologies used for the purposes of condition monitoring in order to enable the application of Predictive Maintenance Techniques. The course will present the basic theories and methodologies of vibration analysis, infrared imaging, tribology (oil analysis), ultrasonic detection, and motor current signature analysis. The advantages, disadvantages, typical applications, and costs of each technology will be discussed as they pertain to industrial environments. This course will give an understanding of the typical tools and other resources required in order to establish a Predictive Maintenance Program. Expected ROI will also be reviewed for each technology. The student will demonstrate their knowledge by reviewing additional case studies in a laboratory setting.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
Students who successfully complete this course will be able to:
Understand the basic theories of various predictive maintenance technologies – specifically vibration analysis, infrared imaging, oil analysis, ultrasonic measurement, and motor current analysis.
Recommend specific predictive maintenance technologies for typical industrial systems.
Know how to estimate costs to implement and costs saved by the various technologies.
Communicate the advantages and disadvantages of the various technologies.
Gain a basic understanding of tools available to implement a Predictive Maintenance Program.
Gain a basic understanding of the manpower and other resources required to implement a Predictive Maintenance Program.
$ 330
CBM Program Selection This course covers the selection and justification of which type of condition monitoring program(s) to apply and which resources to use: in-house, fully contracted, or a hybrid between the two. Read More >
CBM Program Selection
The course starts with defining what Condition-base Maintenance is and how to apply this strategy. It works through a review of the condition monitoring technologies; Infrared Imaging, Oil Analysis, Vibration Analysis, Ultrasonics, and Motor Circuit Signature Analysis. Then it defines the decision points required to make the right choice of which technologies fits your needs and how much/how often to apply each. It reviews the decision point and program aspect required to choose between staffing a PdM program with in-house resources, outsourced resources, or a hybrid program utilizing both in-house and outsourced resources. Finally, the course will review the cost and projected benefits for each technology and the entire integrated program utilizing the ROI tool developed by Predictive Service.
Prerequisites Recommend Min 5 Years Plant Experience
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
March 30, 2010
$ 330
PM Optimization Learn techniques to optimize your maintenance plans while maintaining, or even improving reliability. Read More >
PM Optimization
The course starts with a review of the optimization process utilizing Predictive Service’s developed software tools. It moves into how to organize your existing PM into equipment class whereby you will develop a new master maintenance plan for each equipment class. Master plans can be further modified to fit unique applications, environment, and site specific needs. The course will finish up with a practical example of optimizing a selected equipment class from an existing plan.
Prerequisites Recommend Min 5 Years Plant Experience
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
June 8, 2010
$ 330
Machine Theory - Pumps, Fans, Compressors This course covers the machine theory as well as specific vibration analysis for proper maintenance, trending, and analysis of centrifugal pumps, fans, and compressors. Read More >
Machine Theory - Pumps, Fans, Compressors
The course starts with the theory of operation and design of pumps, fans, and compressors. It then moves on to vibration analysis techniques by establishing the appripriate hardware & software selection and setup for trending and diagnosis. The course then covers FFT Spectrum and Phase Analysis for the purpose of identifying specific pump, fan, and compressor faults.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
June 7, 2010
$ 330
Machine Theory - Bearings This course covers the machine theory as well as specific vibration analysis for proper maintenance, trending, and analysis of rolling element and fluid film bearings. Read More >
Machine Theory - Bearings
The course starts with the theory of operation and design of rolling element and fluid film bearings. It then moves on to vibration analysis techniques by establishing the appripriate hardware & software selection and setup for trending and diagnosis. The course then covers FFT Spectrum and Time Domain Analysis for the purpose of identifying specific rolling element and fluid film bearing faults.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
July 5, 2010
$ 330
Machine Theory - Belts & Couplings This course covers the machine theory as well as specific vibration analysis for proper maintenance, trending, and analysis of belts and couplings. Read More >
Machine Theory - Belts & Couplings
The course starts with the theory of operation and design of belts and couplings. It then moves on to vibration analysis techniques by establishing the appripriate hardware & software selection and setup for trending and diagnosis. The course then covers FFT Spectrum and Phase Analysis for the purpose of identifying specific belt and coupling faults.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
June 21, 2010
$ 330
Machine Theory - Gears This course covers the machine theory as well as specific vibration analysis for proper maintenance, trending, and analysis of gears. Read More >
Machine Theory - Gears
The course starts with the theory of operation and design of gears. It then moves on to vibration analysis techniques by establishing the appripriate hardware & software selection and setup for trending and diagnosis. The course then covers FFT Spectrum and Time Domain Analysis for the purpose of identifying specific gear faults.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
March 15, 2010
$ 330
Machine Theory - AC & DC Motors This course covers the machine theory as well as specific vibration analysis for proper maintenance, trending, and analysis of AC and DC Motors. Read More >
Machine Theory - AC & DC Motors
The course starts with the theory of operation and design of AC and DC Motors. It then moves on to vibration analysis techniques by establishing the appripriate hardware & software selection and setup for trending and diagnosis. The course then covers FFT Spectrum and Time Domain Analysis for the purpose of identifying specific AC and DC Motor faults.
Prerequisites None
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
March 29, 2010
$ 330
Orbit Analysis Expand your vibration analysis "toolbox" by adding orbit analysis to it. Find problems that just cannot be seen with any other signal processing method. Read More >
Orbit Analysis
Learn the proper signal processing settings, the applications, limitations, analysis techniques, and resources required in order to implement Orbit Analysis.
Prerequisites Recommend Intermediate Applied Vibration Analysis or Equivalent ISO Cat II
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
April 26, 2010
$ 330
Intro to FFT Settings Expand your vibration analysis capabilities by understanding more fully the details of FFT signal processing. Read More >
Intro to FFT Settings
Learn the proper signal processing settings, the applications, limitations, analysis techniques, and resources required in order to implement more advanced FFT settings for analysis.
Prerequisites Recommend Introduction to Applied Vibration Analysis or Equivalent ISO Cat I
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
April 27, 2010
$ 330
Low & High Frequency Analysis Learn the proper signal processing settings, the applications, limitations, analysis techniques, and resources required in order to implement Low and High Frequency Analysis. Read More >
Low & High Frequency Analysis
Expand your vibration analysis "toolbox" by adding low and high frequency analysis to it. Learn how to handle low speed machines (< 600 RPM), ultra-low speed (< 30 RPM) and high speed ( > 10,000 RPM).
Prerequisites Recommend Introduction to Applied Vibration Analysis or Equivalent ISO Cat II
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
April 12, 2010
$ 330
Root Cause Analysis (Root Cause Analysis) Learn valuable techniques to systematically help you to find solutions to those "bad Actor" assets. Read More >
Root Cause Analysis (Root Cause Analysis)
The principles of cause and effect are covered first. Then there is discussion on preserving and adding evidence to the analysis program. Solution selection and implementation are then added. Finally, these techniques are reinforced with real world case studies to solve.
Recommend purchasing Dean Gano's text, Root Cause Analysis - The Apollo Method.
Prerequisites Recommend Min 2 Years Plant Experience
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
March 16, 2010
$ 330
Failure Modes Effects Analysis (FMEA) FMEA techniques are the cornerstone to any RCM, RCFA, PHA, PM Optimization, or Criticality Assessment. Learn these techniques and apply them over and over in many applications at your facility. Read More >
Failure Modes Effects Analysis (FMEA)
Failure modes are discussed along with considerations for the effects and consequences of those modes. The appripriate level of detail that is required for the many different applications of FMEA is also included in the lectures. Real world case histories are reviewed and worked in order to reinforce these techniques.
Prerequisites Recommend Min 2 Years Plant Experience
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
July 6, 2010
$ 330
Resonance Resonance is one of the most common, and likely the most damaging vibration problem in industry today. Expand your vibration analysis "toolbox" by adding resonance analysis to it. Read More >
Resonance
Learn the proper signal processing settings, the applications, limitations, analysis techniques, and resources required in order to implement Resonance Analysis.
Prerequisites Recommend Intermediate Applied Vibration Analysis or Equivalent ISO Cat II
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
May 10, 2010
$ 330
Vibration Phase Analysis Expand your vibration analysis "toolbox" by adding phase analysis to it. Confirm problems that just cannot be validated with any other method. Read More >
Vibration Phase Analysis
Learn the proper signal processing settings, the applications, limitations, analysis techniques, and resources required in order to implement Phase Analysis.
Prerequisites Recommend Intermediate Applied Vibration Analysis or Equivalent ISO Cat I
Course Length 8 Hours
Certification Exam 25 Questions, 1 hour time limit, Open Book
April 13, 2010
$ 330
Focus Friday
Criticality Assessments Assessing and assigning how important an asset is to your overall facility is an important step in an optimized maintenance and reliability strategy. Read More >
Criticality Assessments
Assessing and assigning how important an asset is to your overall facility is an important step in an optimized maintenance and reliability strategy. The Predictive Service Criticality Assessment course will introduce a proven process for assessing criticality taken into account historical failure and maintenance spend. The course will utilize a Predictive Service developed software tool to aid in the assessment process.
Prerequisites None
Course Length 1 Hour
$ 49.95
PdM Technologies Are you looking to implement or improve your proactive maintenance strategy? Read More >
PdM Technologies
Are you looking to implement or improve your proactive maintenance strategy? The Predictive Service PdM Technologies course will review the primary technologies, their applications, capabilities and limitations. The course will include a overview of vibration analysis, infrared, oil analysis, ultrasound, and motor circuit/current testing.
Prerequisites None
Course Length 1 Hour
$ 49.95
Condition Monitoring Program Selection Condition Monitoring Programs require specialized, unique skills and experience to implement and operate a successful program. Read More >
Condition Monitoring Program Selection
Condition Monitoring Programs require specialized, unique skills and experience to implement and operate a successful program. The Predictive Service Condition Monitoring course will review the decision point and program aspect required to choose between staffing a PdM program with in-house resources, outsourced resources or a hybrid program utilizing both in-house and outsourced resources.
Prerequisites None
Course Length 1 Hour
$ 49.95
Rolling Element Bearings Rolling Element Bearings typically make up a significant percentage of the overall number of bearing operating within a facility. Read More >
Rolling Element Bearings
Rolling Element Bearings typically make up a significant percentage of the overall number of bearing operating within a facility. Some say that the operation and maintenance of this bearing type plays a critical role in the overall success of any facility. The Predictive Service Rolling Element Bearing course will provide an overview the four phases of failure including real world examples of each.
Prerequisites None
Course Length 1 Hour
$ 49.95
Time Domain Analysis Time Domain (Waveform) Analysis can be an effective part of your vibration analysis program. Read More >
Time Domain Analysis
Time Domain (Waveform) Analysis can be an effective part of your vibration analysis program. The Predictive Service Time Domain course will review the analysis techniques utilizing the time waveform and the enhancement this analysis can bring to your PdM program. The course will include data collection setup recommendations and a review of case studies.
Prerequisites None
Course Length 1 Hour
$ 49.95
PM Optimization Are you being overwhelmed with your current Preventive Maintenance process? Are you failing to achieve the desired results from your PM or want to move towards a proactive approach to maintenance? Read More >
PM Optimization
Are you being overwhelmed with your current Preventive Maintenance (PM) process? Are you failing to achieve the desired results from your PM or want to move towards a proactive approach to maintenance? Do you want/need to explore a transition to a TPM approach? Did you add PdM technologies without a review/reduction to your current PM? If you answered yes to any of the above, you may want to explore PM optimization. The Predictive Service PM Optimization course will review the optimization process and the benefits derived from a fresh look at your existing PM’s.
Prerequisites None
Course Length 1 Hour
$ 49.95
